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AUTO ZF1800G Full-automatic Total Migration Tester November 10,2026.

 

AUTO ZF1800G Full-automatic Total Migration Tester

Total Migration & Non-Volatile Residue Tester

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Overview

In pharmaceutical, food-packaging, chemical and water-quality laboratories worldwide, accurate determination of total migration and non-volatile residues has become an essential regulatory requirement. Manual evaporation-residue testing brings many pain points: lengthy workflows, heavy human intervention, unstable weighing repeatability, and high risks of human-caused errors. To resolve these bottlenecks, GBPI launches the AUTO ZF1800G Full‑automatic Total Migration Tester, an all‑in‑one laboratory instrument integrating water‑bath evaporation, heating drying, cooling and constant‑weight weighing. If you want to know detailed parameters, quotation and application cases, please visit: https://www.gbpitester.com/Full-automatic-Total-Migration-Tester-AUTO-ZF1800G_p196.html

Test Principle

The core test principle of AUTO ZF1800G follows mainstream global laboratory workflows. The auto‑feeding system transfers sample solution into solvent dishes. Empty evaporating dishes go through repeated heating, cooling and weighing cycles until reaching constant‑weight threshold. Samples are evaporated to dryness under water‑bath temperature below simulant boiling‑point. The inner chamber heats up to 105 °C for thorough drying, by controlled cooling. Built‑in high‑precision balances continuously monitor dish weight. Once preset constant‑weight deviation (0.3 mg, adjustable) is satisfied, the instrument automatically terminates the whole experiment without manual attendance.

Compliance Standards

  • Purified Water: Chinese Pharmacopoeia, EP9.0 WATER, PURIFIED
  • Pharmaceutical Packaging: National Standard for Pharmaceutical Packaging Materials, non-volatile residue test for extractables
  • Food Contact Materials: GB 31604.8-2016, EN 1186-3:2002 method A, Standards and Specifications for Utensils, Containers and Packages of Korea Ministry of Health and Welfare chapter IV 2-8
  • Cigarette Tipping Paper: YQ/T 59-2015
  • Chemical Reagents: GB/T 9740-2008, ISO 759
  • Water Quality: GB 8538-2016, DZT0064.9-2021, GB/T 14415-2007, GB/T 5750.4-2006
  • Solid Samples: ChP Volume IV (Extractables & Loss on Drying), USP40-NF35<921> WATER DETERMINATION

Hardware & Core Advantages

High Precision Balances & Anti-interference Design

AUTO ZF1800G equips high‑resolution imported balances, housed inside water‑circulation interlayer protective covers to stabilize temperature‑humidity environment during weighing, avoiding ambient interference.

High Throughput & Auto Feeding System

It carries 18 independent sample stations for high‑throughput batch testing, each group generating separate raw data. The pneumatic‑driven auto‑feeding mechanism keeps residual liquid below 0.1 mL.

Water Bath & Solvent Recovery System

Built‑in water‑bath module uses liquid‑level sensors to realize auto water‑filling, draining and temperature regulation. Its circulating‑water cooling system cools chambers down to room temperature within 30 minutes, together with solvent‑recovery bottles achieving over 90 % solvent recycling rate, lowering reagent consumption and laboratory chemical waste emission.

Intelligent Software for GMP Compliance

Running on Windows 10 Pro 64‑bit platform, the system records real‑time weight, temperature and humidity curves and archives all original test data. Designed according to GMP computer‑system annex requirements, it provides audit‑trail log, multi‑level user permission management, electronic‑signature and online‑report‑approval functions, fully satisfying data traceability demanded by pharmaceutical and third‑party testing labs.

Laboratory IoT Platform Support

Furthermore, the equipment supports connection to GBPI laboratory‑IoT platform; authorized operators can remotely view records and run equipment fault diagnosis for digital lab management.

Application Fields

  • Purified Water: Non‑volatile matter detection of purified water and water for injection
  • Pharmaceutical Packaging: Extractables non‑volatile residue test for rubber & plastic packaging
  • Food Contact Materials: Total migration measurement for PE, PP, PS packaging films and containers
  • Cigarette Packaging: Testing of cigarette tipping paper soak solution
  • Chemical Reagents: Evaporation residue analysis for low‑boiling‑point organic reagents
  • Water Quality Testing: Total dissolved solid measurement for drinking water, sewage and boiler water
  • Solid Pharmaceuticals: Loss‑on‑drying tests for capsules and pharmaceutical powder particles

Summary

For modern QC and R&D laboratories pursuing automation, accuracy and regulatory compliance, AUTO ZF1800G cuts manual workload, reduces subjective error and consolidates multiple test items on one platform. Instead of operating several discrete devices, labs can optimize instrument investment and improve reporting consistency. For laboratories looking to upgrade their evaporation‑residue and total‑migration capacity, GBPI AUTO ZF1800G delivers a reliable, future‑proof testing solution.

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